CNC MILLING PARTS (EMAT)

PRIMO TG-MILL is designed to provide non-contact, couplant-free thickness measurements of metallic components from a single side using ultrasonic Electro-Magnetic Acoustic Transducer (EMAT) technology.

The PRIMO TG-MILL instrument and sensors are custom-designed for seamless integration into CNC machines via a standard spindle interface. The battery-powered instrument transmits real-time thickness measurements wirelessly to a base station, which communicates with the CNC controller for fully automated operation.

Características

Non-contact, couplant-free ultrasonic Electro-Magnetic Acoustic Transducer (EMAT) technology.
Pulse-echo sensor configuration generates ultrasonic waves and measures the time-of-flight (TOF) of reflections between the front and back surfaces.
Time-of-flight measurement accuracy of ±0.0002 in. (±5 µm) or better on components ranging from 0.020 to 4.0 in. (0.5 to 100 mm) thick.
Measurements are unaffected by liquids, machining coolant, debris, or metallic dust on the inspection surface.
Fully integrated instrument, sensor, and cabling within the toolholder. Custom-designed for CNC integration. Standard compatibility with BT30, BT40, HSK63A, HSK100A, and HSK-125A toolholders. Additional spindle interfaces available upon request.
Battery-powered with approximately 8 hours of operating time and wireless charging.

‍

PRIMO TG-MILL SYSTEM
Materials	Most non-ferrous metals (titanium, copper, aluminum)
Equipment Included	PRIMO TG-MILL (Instrument) Wireless Access Point (WAP) PRIMO TT (Dedicated Computer)
Communications PRIMO TG-MILL – WAP	Wi-Fi 2x802. 11ac/ax dual band CommScope Ruckus T350D – Wireless Access Point
Communications PRIMO TT – CNC	TCP/IP, PLC Ethernet/IP
PRIMO TT Software	NDT-WEB COMPOSER (Setup & Calibration)

PRIMO TG-MILL – INSTRUMENT
CNC Tool Interface	BT30, BT40, HSK63A, HSK100A, HSK-125A
Sensores	Shear and Longitudinal Small: 1.00 D (in.) (spot checking) Large: 2.20 D (in.) (spot checking and scanning) Custom sensor options available
Sensor – Material Distance	0.5-2 mm (depending on sensor type and material)
Pulsadores ultrasónicos	1
Ancho de banda	1500 kHz to 8 MHz
Frecuencia de pulso	400 Hz
Pulsador	1-3 Cycles (Toneburst) 16 kW power output 800 Vpp @ 40 Amp pk
Receptores	20 dB to 90 dB Gain
Analog/Digital Converters	14 bits, 100 MSPS
Filtrado	Filtros digitales programables
Rechargeable Battery	18 WH
Charging Cradle	Wired Charging: 20% - >80% - 45 minutes		Wireless Charging: 3 hours Wireless Duty Cycle: 25%
Temperatura de funcionamiento	De 0°C a 40°C (32°F a 105°F)
Dimensiones	With sensor: 15.05 H x 3.78 D (in.) 382.27 H x 96.012 D (mm.)		Without sensor: 9.30 H x 3.78 D (in.) 236.22 H x 96.012 D (mm.)
Peso	TG-MILL Instrument: 9.5 lb / 4.31 kg	Large EMAT Sensor: 0.85 lb / 0.39 kg		Small EMAT Sensor: 0.30 lb / 0.14 kg
Intellectual Property	Patent: US 11,123,766 Patent Pending: US 19,766,473

Características

Non-contact, couplant-free ultrasonic Electro-Magnetic Acoustic Transducer (EMAT) technology.
Pulse-echo sensor configuration generates ultrasonic waves and measures the time-of-flight (TOF) of reflections between the front and back surfaces.
Time-of-flight measurement accuracy of ±0.0002 in. (±5 µm) or better on components ranging from 0.020 to 4.0 in. (0.5 to 100 mm) thick.
Measurements are unaffected by liquids, machining coolant, debris, or metallic dust on the inspection surface.
Fully integrated instrument, sensor, and cabling within the toolholder. Custom-designed for CNC integration. Standard compatibility with BT30, BT40, HSK63A, HSK100A, and HSK-125A toolholders. Additional spindle interfaces available upon request.
Battery-powered with approximately 8 hours of operating time and wireless charging.

‍

PRIMO TG-MILL SYSTEM
Materials	Most non-ferrous metals (titanium, copper, aluminum)
Equipment Included	PRIMO TG-MILL (Instrument) Wireless Access Point (WAP) PRIMO TT (Dedicated Computer)
Communications PRIMO TG-MILL – WAP	Wi-Fi 2x802. 11ac/ax dual band CommScope Ruckus T350D – Wireless Access Point
Communications PRIMO TT – CNC	TCP/IP, PLC Ethernet/IP
PRIMO TT Software	NDT-WEB COMPOSER (Setup & Calibration)

PRIMO TG-MILL – INSTRUMENT
CNC Tool Interface	BT30, BT40, HSK63A, HSK100A, HSK-125A
Sensores	Shear and Longitudinal Small: 1.00 D (in.) (spot checking) Large: 2.20 D (in.) (spot checking and scanning) Custom sensor options available
Sensor – Material Distance	0.5-2 mm (depending on sensor type and material)
Pulsadores ultrasónicos	1
Ancho de banda	1500 kHz to 8 MHz
Frecuencia de pulso	400 Hz
Pulsador	1-3 Cycles (Toneburst) 16 kW power output 800 Vpp @ 40 Amp pk
Receptores	20 dB to 90 dB Gain
Analog/Digital Converters	14 bits, 100 MSPS
Filtrado	Filtros digitales programables
Rechargeable Battery	18 WH
Charging Cradle	Wired Charging: 20% - >80% - 45 minutes		Wireless Charging: 3 hours Wireless Duty Cycle: 25%
Temperatura de funcionamiento	De 0°C a 40°C (32°F a 105°F)
Dimensiones	With sensor: 15.05 H x 3.78 D (in.) 382.27 H x 96.012 D (mm.)		Without sensor: 9.30 H x 3.78 D (in.) 236.22 H x 96.012 D (mm.)
Peso	TG-MILL Instrument: 9.5 lb / 4.31 kg	Large EMAT Sensor: 0.85 lb / 0.39 kg		Small EMAT Sensor: 0.30 lb / 0.14 kg
Intellectual Property	Patent: US 11,123,766 Patent Pending: US 19,766,473

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